200T/H Boiler Cooling Water Treatment for a Rare Metal Smelter in Inner Mongolia
Ⅰ. Project Overview
Project Name: Boiler Cooling Water Treatment for a Rare Metal Smelter in Inner Mongolia
Project Location: Inner Mongolia Autonomous Region
Water User: Rare Metal Smelter
Raw Water Source: Reclaimed water after rare metal smelting treatment
Treatment Capacity: 200 tons per hour (200T/H)
Core Equipment: 200T/H Boiler Water Softening Equipment
Water Application: Boiler cooling circulating water for smelter
Project Status: Installation and commissioning completed; stable effluent with qualified hardness, fully meeting boiler cooling water requirements
Ⅱ. Raw Water Quality Problems & Project Background
To save water resources, the rare metal smelter adopts reclaimed water from smelting processes as makeup water for the boiler cooling system. However, the reclaimed water has obvious quality defects:
1. High water hardness with excessive calcium and magnesium ions;
2. High-hardness water entering the boiler cooling system easily causes scaling and pipeline blockage;
3. Scale formation reduces heat exchange efficiency, deteriorates cooling effect, causes equipment corrosion and increases energy consumption;
4. Failure to meet boiler cooling water standards endangers production stability and equipment safety of the smelter;
5. The smelter has huge water consumption of 200 tons per hour, requiring large industrial-grade water softening equipment.
Ⅲ. Customer Requirements
1. Reduce the hardness of reclaimed water to meet boiler cooling water standards;
2. Maintain stable treatment capacity of 200T/H to support continuous cooling water supply;
3. Produce non-scaling and non-clogging Water Softener Filter to protect boilers, cooling systems and heat exchangers;
4. Adopt industrial-grade fully automatic equipment with strong load resistance and long-term stable operation;
5. Adapt to reclaimed water quality with strong pollution resistance and long service life.
Ⅳ. Solution: 200T/H Boiler Water Softening Equipment (Resin Exchange Filtration System)
Targeting the three core demands of high reclaimed water hardness, 200-ton large flow rate and boiler cooling water usage, we customized the 200T/H large-scale industrial boiler water softening equipment with resin exchange filtration technology.
Ⅴ. Customer Feedback
The equipment has been installed and commissioned. The effluent water quality and hardness are fully up to standard, completely satisfying the boiler cooling water demand of the rare metal smelter with stable and reliable operation.
Ⅵ. Application Scenarios of Boiler Water Softening Equipment
This solution is widely applicable to smelters, power plants, steel mills, chemical plants, central heating stations, industrial parks, boiler cooling systems, circulating water systems, reclaimed water reuse softening and other industrial projects requiring large-flow hardness removal and resin exchange filtration equipment.
If your factory, smelter, power plant or heating station is faced with problems such as high reclaimed water hardness, boiler scaling, circulating water blockage and demand for large-flow Water Softener Filter, welcome to consult Xi'an DIEN Water Treatment. We specialize in manufacturing 20T/H—300T/H large industrial boiler water softening equipment, resin exchange filtration equipment and reclaimed water reuse softening systems. Customized solutions are available according to your actual water quality, water volume and application demands.
