Heating Station Water Softener Equipment in Dingxi, Gansu | Boiler Scale Prevention & Standard Water Supply
Ⅰ. Project Overview
Project Name: 160T/H Water Softener Equipment Project for Heating Station in Dingxi, Gansu
Project Location: Central Heating Station, Dingxi City, Gansu Province
Raw Water Source: Municipal Tap Water
Designed Water Output: 160 tons per hour (160T/H)
Execution Standard: GB/T 1576-2018 Industrial Boiler Water Quality Standard
Core Configuration: Two sets of 80T/H automatic water softeners operated in parallel
Project Status: Installation and commissioning completed; effluent hardness qualified, system runs stably, fully protecting boiler equipment
Ⅱ. Raw Water Problems & Heating Station Pain Points
The heating station in Dingxi uses tap water as boiler makeup water. On-site testing shows the raw water has excessive hardness and cannot be directly fed into the boiler system. High-hardness water contains a large amount of calcium and magnesium ions, which easily form hard scale at high temperature attached to boiler drums, pipe walls and heat exchanger surfaces, greatly reducing heat exchange efficiency and increasing coal/gas consumption.
Scale causes uneven heating, pipe blockage and local overheating, seriously endangering boiler operation safety and increasing risks of pipe burst and shutdown maintenance. Water failing boiler feed water hardness standards will accelerate equipment corrosion and shorten the service life of heating pipe networks and boilers. The heating station requires 24-hour continuous and stable water supply; traditional single-set equipment cannot meet the demand of large-flow uninterrupted water replenishment, which may lead to water supply interruption and affect heating supply.
Ⅲ. Customer Demands & Treatment Targets
Reduce tap water hardness to meet boiler feed water standards, fundamentally eliminate scale formation;
Stably meet the large-flow makeup water demand of 160 tons per hour and ensure uninterrupted water supply during the heating season;
Fully automatic equipment operation, automatic regeneration and automatic flushing, unattended running to reduce operation and maintenance costs;
Stable system structure, pressure and corrosion resistance, suitable for the industrial environment of heating stations with long service life;
Long-term qualified effluent to effectively protect boilers, heat exchangers and circulating pipe networks, improving heating efficiency and operational safety.
Ⅳ. Solution: Two Sets of 80T/H Water Softeners Parallel System
Combined with the core demands of the Dingxi heating station for 160T/H large water consumption, excessive tap water hardness and safe boiler operation, we customized a parallel solution of two sets of large-scale automatic water softeners:
Single unit capacity: 80T/H; two units operate in parallel to stably output 160T/H with sufficient peak water supply;
Adopt sodium ion exchange resin and intelligent flow control valve to efficiently remove calcium and magnesium ions for stable qualified effluent hardness;
Support multiple operation modes including simultaneous operation and alternate regeneration; water supply remains uninterrupted during regeneration to fully meet continuous heating demands;
Equipped with pre-treatment filtration, salt tank regeneration system and online monitoring device for full-process automation, safety and reliability;
Reasonable equipment footprint, fast installation and simple commissioning, ready for heating guarantee operation quickly.
Ⅴ. Treatment Effect & Customer Feedback
Tap water hardness is significantly reduced; effluent fully complies with GB/T 1576-2018 boiler water quality standard with stable performance;
Completely solve problems such as boiler scaling, pipe blockage and reduced heat exchange efficiency, making the heating system safer and more energy-saving;
Stable large-flow supply of 160 tons per hour meets the all-weather makeup water demand of the heating station without supply interruption risks;
Fully automatic equipment operation; regeneration, flushing and water replenishment require no manual operation, saving operation and maintenance effort;
Official Customer Feedback: The equipment has been installed and commissioned. At present, the water quality is qualified and operation is stable, fully meeting the boiler water demand of the heating station.
Ⅵ. Advantages After Installing Boiler Water Softener Equipment(Click to view equipment details)
Industrial-grade large-flow configuration: Stable output of 160T/H, specially designed for central heating stations, power plants and large boiler scenarios;
Higher reliability with dual-tank parallel operation: Alternate regeneration and continuous water supply, no shutdown or water interruption during the heating season;
Thorough softening and scale prevention: Efficient removal of calcium and magnesium ions to achieve nearly zero hardness effluent, effectively protecting boilers and pipe networks;
Intelligent fully automatic operation;">Flow-triggered regeneration saves salt and water; unattended operation greatly reduces labor costs;
Guaranteed standard compliance: Strictly in line with national boiler water quality standards, smoothly passing environmental and special equipment inspections;
Durable, stable and long service life;">Anti-corrosion and pressure-resistant tank body with high ion exchange resin capacity, suitable for long-term continuous heavy-load operation.
If your heating station, boiler room or power plant is faced with problems such as high tap water hardness, boiler scaling, low heat exchange efficiency and substandard makeup water, welcome to consult Xi'an DIEN Water Treatment. We focus on large automatic water softener equipment, heating station boiler soft water systems and industrial soft water solutions of 10–200T/H. We provide free water quality testing, scheme design, equipment selection, quotation, installation and commissioning services. For product details and customized soft water solutions, you can consult online via our official website. We provide you with one-stop boiler water treatment services that are safe, energy-saving and long-lasting!
